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Green Packaging for Prepared Meals

Joan Ifland

Joan Ifland

Chair, Refined Food Addiction Research Foundation
Industry: Food
Location: Houston, TX, USA
Role: Retailer

I am starting a business supplying wholesome meals. The meals will be sold in vending machines. They need to have a see-through cover. I would prefer a paper tray rather than a plastic tray. Is there such a product?

Posted May 27, 2009

Comments: 4

Earth Friendly trays for vending

Cal Krupa

Cal Krupa

President , Ultra Green LLC
Industry: Food
Location: Minneapolis , Minnesota , USA
Role: Packaging Materials Supplier

If you are looking for a paper like tray I would suggest a bagasse /sugarcane tray. The trays are made from the fibers after the sugar extraction process. The product is 100% sustainable and compostable. Another option is a corn starch material that makes a very nice tray. If you have an interest we maybe able to help you. See us at www.ultragreenhome.com.

Posted May 27, 2009

paper and plastic

Kate Putnam

Kate Putnam

President, Package Machinery Company Inc.
Location: W Springfield, MA, USA
Role: Packaging Machinery Supplier

A clear cover on a tray is easy with the wrapping material and there are flexible materials that are recyclable or home compostable out there to do it.
You can source a tray that is paper-based with a thin degradable film that will protect the moisture content of the contents. This will actually open up your options for wrapping the tray. Plastic trays basically limit your options to flow wrap since they usually come with a lip on them..
Paper vs. plastic is harder since paper is a more energy intensive and water intensive product to make. Its redeeming characteristic is that it is easier to recycle and consumers know that.
The important thing is to understand what your consumer wants and to make sure that you hopefully deliver your product with instructions on how to take care of the packaging post-use. There are some good examples of packaging instructions on this presentation.http://www.youtube.com/watch?v=mOFo6U4dc_c&feature=channel_page
Good luck with your choices and remember there will be more options in the future.

Posted May 28, 2009

Trays for Frozen Meals

Adam Pawlick

Adam Pawlick

Corporate Engineering Manager, Palermo's Pizza
Industry: Food
Location: Milwaukee, Wisconsin, USA
Role: Packager

Joan -

I would caution you around tray material type. I commend you for stating your desire that the tray be as environmentally friendly as possible, but this is only one of the performance criteria you need to add to your requirements definition. The frozen environment is typically a very difficult one with several freeze/thaw cycles common. It also has various "frozen" temperatures. Some companies use 0F, some use -20F for storage and distribution, some use even colder for blast freezing.

I would recommend you start by building a requirements definition (including the environmental part) for the package and then work your way into the best material rather than starting with the material and seeing if it works. The above materials are indeed options, but depending on your specific manufacturing, distribution, use, requirements and systems, they may or may not be appropriate. It is important to understand what you want the package to do first, then pick the material that best does what you are looking for while minimizing environmental impact.

Remember, sustainable packaging is not the same as just environmentally friendly. A sustainable package is the package that delivers all required performance criteria for protection and use (social), with the smallest environmental impact (environment), that you can afford to sell for a profit (financial). If you address the Triple Bottom Line you will have the most sustainable package you can.

If you would like to discuss further, please review my profile (I ran the Frozen Foods Packaging Group and the Sustainable Packaging group for ConAgra Foods before I split off on my own) and feel free to contact me at adam.pawlick@yahoo.com. I'd be happy to discuss further.

Thanks and I hope this helps,

Adam

Posted May 28, 2009

Paper Tray for Frozen Meals

kittw04

kittw04

Role: Designer

I am quite curious that many say paper is more energy and water consumption to produce. But the same time there are more paper tray coming out in the market and is believed as greener than plastic. Then what will be the fact and the right answer for social and environment?

One point I would like to add that the common spec of paper container would be laminated with PE film. Then at this spec level, is it really considered as safe to put such tray in microwave oven? Because the foods heated by microwave could easily rise the temperature around 100C or even higher. While, it is known that PE would melt around 100C but may start to deform below its melting point. Also, the paper is basically porous and almost no barrier to the printing inks and solvent from the outer layer of the package. At the same time PE is non polar and would let the fat/oil to penetrate into.

Or are there any other proper paper tray specs for the frozen meals?

Posted June 10, 2010

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